explode or create noxious fumes when heated to plasma cutting temperatures. Ensure any vessel or cylinder to be cut does not contain any flammable gas, fuel or could be pressurised before cutting. Avoid working near to cables which may be live. Keep the machine power cables and torch power connection away from the cutting area.
Apr 08, 2020 · Why CNC Machine Tool Maintenance is Needed. CNC machine tools are not just durable heavy-duty performers – they also need to be extremely accurate to excel in their machining roles on your factory shop-floor. Machine tools like lathes, milling machines, and multi-axis machining centres often perform multiple machining tasks.
Jun 02, 2021 · Any machine requires preventive maintenance to run effectively and efficiently without wearing down parts that diminish the overall life of the system. To best execute preventive maintenance for your CNC plasma cutting system, we recommend establishing a preventive maintenance schedule or calendar. That will help ensure that you stay on track ...
Most businesses that invest in a high-quality CNC plasma cutting system, such as a Maverick CNC plasma cutting system, will experience a rapid ROI. But, if a CNC plasma cutting system is not well maintained with preventative maintenance, you may not see as fast of an ROI as you would otherwise. Any machine requires preventive maintenance to run ...
Ensure machine is used in a well-ventilated area if not used in a welding bay. Ensure the work leads and hoses do not create a trip hazard. OPERATIONAL SAFETY CHECKS. Ensure machine is correctly set up for current and airflow. Ensure work return earth cables make firm contact to provide a good electrical connection.
Looking for the right CNC plasma cutting machine? We provide an easy-to-use, high-performance system at the lowest possible price. We do this by selling industry-leading technology through the Internet, eliminating all the markups that are built into the cost of other machines.
Oct 29, 2014 · This gets even tougher when considering the wide variety of plasma cutters designed to be the cutting tool that rides on the CNC machine. they range from a small 40 amp air plasma system, barely the size of a two-slice toaster but boasting the power to cut through ½ in thick steel, up to an 800 amp system that can slice through 6-1/4 in stainless with ease.
A plasma cutter can be hazardous when improperly used. Incidents could include electric shock, fire, or personal injury. Solutions The following general precautions should be observed by plasma cutter users: ELECTRIC SHOCK - May be fatal. Install and earth the welding machine according to the applicable regulations.
Jan 10, 2017 · In plasma cutting, the lifter correctly positions the torch for piercing and keeps it at the correct height while cutting. A poorly maintained lifter results in poor-quality cuts. Inspect the lifter and clean or replace any defective parts. Be sure to acquire the correct parts to mount the new torch body to the old lifter and support its lead set.
High Definition Plasma: A significantly higher priced plasma cutting system comprised of a sophisticated switch-mode DC power supply, precision torch and a computer-controlled highly accurate gas delivery system mounted very near the torch. Such systems produce arcs with extremely high arc densities of 60,000 amps per square inch or more.
On the gantry, the Plasma Cutting Head (High-Definition Plasma Torch) is driven by 1 Y-axis motor with rack-and-pinion transmission and oversized linear guides. The height movement of the torch is driven by a DC motor and ball screw. This axis is automatically controlled by the plasma arc voltage during the cutting process.
The Ajan CNC High Definition Plasma Cutting Machine. Crafted by Ajan, international market leaders known for quality, reliability and their ethos of creating every component (including consumables), in-house to guarantee quality the Ajan High Definition Plasma combines reliability, affordability and the best industrial heavy duty standards.
Latest high-definition units provide you with real time interaction amongst gas flow system, plasma power supply, torch-height handle along with CNC. The common for high-definition plasma slicing these days permits the end operator to decide on power stages with four completely different optimum outputs, somewhere between 150 plus 800 amps, all of which is able to minimize gauge resources precisely the same, however carefully consider diverse maximal functions dependent upon the consumer ...
Align and adjust gears and bearings. Check the squareness of the torch with respect to the table and workpiece. Check safety limits, which need to operate properly to ensure operator safety and prevent damage to the machine. Tune the drive motors and control.
Jul 03, 2020 · We are talking about Air Plasma Systems here, not High Definition systems that use oxygen, Argon and other gases. Specifically, we will be talking about the Hypertherm Powermax series plasma cutters which are air plasma cutting units. Air quality can dramatically affect several things: Cut quality, machine life, and consumable life.
Jul 12, 2015 · Clean machine components—rails, gears, racks, and such. Level and align rails. Align and adjust gears and bearings. Check the squareness of the torch with respect to the table and workpiece. Check safety limits, which need to operate properly to ensure operator safety and prevent damage to the machine. Tune the drive motors and control.
A wide variety of plasma cutting machine risk assessment options are available to you, MENU ... high definition plasma cut 1500*3000 cnc plasma cutting machines.
CNC Plasma cutters carry a range of benefits over other cutting methods such as laser and waterjet cutting machines. Plasma cutting can be carried out to a high standard with minimal training and experience compared to other forms of cutting as complicated adjustments are kept to a minimum.
Cut speed on holes should hover around 60 percent of the speed you use to cut the outside contour of the part. While doing so will create some low-speed dross on the bottom portion of the hole, it will minimize taper in the hole. Editor’s Note: This is the first article in a two-part series about cut quality in CNC plasma cutting machines.
CNC Plasma cutting machine. www.microstep.eu. The PLS type machines are designed for long-lasting industrial use and meet the highest requirements of the cutting speed, precision and production efficiency High positioning speed for productivity increase High-quality cutting with high-definition plasma as well as with standard air plasma sources Exceptional machine design for high cutting speed and acceleration Excellent motion dynamics Wide range of optional accessories offers combination of ...
Walking through an high risk job that if not planned right could be costly $$. I put together a checklist of things, and you can download it here.https://dr...
Set appropriate amperage on the plasma cutter power unit. Check torch consumables for damage wearing gloves, replace if necessary. CNC Plasma Cutter Operations Checklist Preparing To Cut Plasma Cutting Screen off plasma cutting area with welding curtains. Check slats for high spots and grind them down where appropriate.
2 CNC CUTTING MACHINES > VANAD 2000 a.s. – follower of CNC cutting machines production in the Czech Republic The Company Vanad 2000 a.s. with the registered office in Golčův Jeníkov is a producer of modern design high performance CNC machines for shape cuttings with oxy-fuel, latest plasma technology and fiber lasers.
Inspect the torch tip, electrode and shield cup and replace worn items. The expense is well worth avoiding the poor cutting performance (and operator frustration) caused by worn parts. Check gas/air pressure at the compressor or bottle gauge. Turn on the plasma machine. Set the amperage control (generally to maximum) and check the air pressure.
CNC Plasma Cutting Machine with different working gases can cut a variety of metal, especially for non-ferrous metals (stainless steel, carbon steel, aluminum, copper, titanium, nickel) cutting effect is better; the main advantage of CNC plasma cutting machine is cutting speed faster, especially in cutting ordinary carbon steel sheet, cutting surface smooth, small thermal deformation, almost no heat-affected zone. The beam of plasma cutting metal machine uses light structural design, with ...
You will need power to run the computer, control system and table drive system as well as power for the Plasma Cutter. Most tables only require 120v connections. Most plasma cutters on the other hand require a minimum of 240v Single Phase to power them. The larger the plasma cutter (more amps) equals more cutting capacity and requires more amps to make the larger cuts. Larger industrial and high definition plasma units will require 3 phase power.
• In machine torch applications, never touch the torch body, workpiece, or water in a water table when the plasma system is operating. Electric shock prevention All plasma systems use high voltage in the cutting process (200 to 400 VDC are common). Take the following precautions when operating this system:
Piranha CNC Plasma Tables. Tough. Capable. Affordable. plasma tables starting at $15,995. CNC plasma tables by Piranha provide a broad range of cutting solutions. Designed for top-notch cut quality, a Piranha plasma table is durable enough to run full production for years, yet nimble enough to cut intricate shapes with ease.
However, not all CNC Plasma cutting systems offer this 3rd axis, or tilting head, so it is common for profiles to go through an edge preparation process after Plasma Cutting. This can be applied along the long flat edge of a profile, or the contoured edge of a hole or slot formed in a pipe or section.
A good height control will accurately find the surface of the material, and then it will retract to pierce height, fire the torch, and remain at the pierce height until the pierce delay timer times out. Then it will index quickly to the cut height, allowing the X and Y machine motion to start its way through the lead-in cut path.
Aug 02, 2018 · Low Cost Plasma Systems vs. High Definition Plasma Systems. Low cost plasma cutting systems use shop compressed air as the cutting gas and that compressed air heavily oxidizes the cut surface of stainless and aluminum. When cut with air plasma, the cut face of aluminum will be covered in aluminum oxide. This causes the cut face to be rough and crusty, requiring additional labor to grind the surface before applying weld metal. A similar affect happens when air plasma is used to cut stainless ...